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ONYX 29
New Semi-automated selective Soldering and Desoldering System

Bringing together experts of the rework and of the automation technologies at the ZEVAC headquarters to develop a new machine for today's market requirements and implementing the in-house developed software in a user-friendly surface means a new name in the product range :
The machine precision, automatic processes and easy operation have been the basics for the development of this new platform.

   
 
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TECHNICAL DESIGN
 

The machine design follows the one of the multifunctional platform ONYX 32. The open and user friendly design of the ONYX 32 has been awarded with the Good Design Award in 2002.

In the ONYX 29, this open construction supports the motorised X, Y, Z and Vision movements, whereby 2 axes are equipped with linear motors enabling optimized and smart motions for the applications.

BOTTOM PREHEATER :
The powerful, large 4 zones bottom preheater for large printed circuit boards has an active zone of 400 x 400mm.
   
 
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VISION SYSTEM :
 

advanced MFOV Vision System allows to see components as large as 75 x 75mm.

FORCE MEASUREMENT SYSTEM :
Beneath other parameters, the force measuring system is used for placement to protect sensitive components and allows process automation
   
 
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SELECTIVE AUTOMATION
 

Defined process parts can be executed fully automatic. This guarantees the soldering results but also helps the operators to execute repeatable and controlled processes.
The programmed software parameters automatically control the desoldering program, the placement and the soldering program.


SITE SOLDER REMOVAL SYSTEM :
Especially for the rework of BGA's, the fully automatic Site Solder Removal System is an important feature.
SPECIAL SOFTWARE :
The ONYX 29 profits by the in-house developed software, a strong and modern software to support the operator with an easy-to-use surface and to make complex features for today's and tomorrow's applications available to the machine.
LEAD FREE SOLDERING :
The basic ONYX 29 is outlined for lead free soldering already. The use of the respective materials and a 2000W top and 4000W bottom heating together with the nitrogen input assure reliable and reproducible thermo profiles and soldering results to meet the increasing needs of the electronic industry.
 
ONYX 29 KEY FEATURES SUMMARY
 
Axis Movements : All 7 axis motorised, closed loop motion control
ManualMotion : via integrated hand wheels wheels
PC With Windows based software.
Up to 8 thermocouple ports : to control process temperatures.
Automatic Site Solder Cleaning System : with motorised X/Y/Z-System.
Closed loop control Airflow : 8 to 80 l/min. using a massflow controller.
Standard ZEVAC Gas Nozzles.
Board carrier : handles irregular-shaped assemblies without special fixturing.
Force Measurement : Closed loop force control for automatic picking, fluxing, placing and removing.
Vision : New MFOV Vision System allows viewing of component up to 75x75mm, Adjustable Vision LED illumination intensity.
   
 
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